Plant Automation Solution
    Publish time 2023-08-15 11:09    
Plant Automation Solution

The all-factory automation solution provided by Wellthinic Technology is based on the intrinsic automation needs of the production process. It leverages the Siemens Total Integrated Automation (TIA) industrial automation platform as its core, offering a series of advanced and reliable industrial intelligent systems and integrated process control services, based on products such as EMS/BMS, DCS/BATCH, SIS, instrumentation, and valves. With powerful software capabilities, extensive industry experience, and good cooperation with various equipment suppliers, it provides a complete control architecture that covers key process segments. This solution can also seamlessly integrate with various production equipment, enabling enterprises to build their own customized process automation systems. It achieves automation of production processes and interconnectivity between devices, ensuring efficient information management of production data.

1:Total Integrated Process Control System Solution: Wellthinic Technology provides professional technical support throughout the construction site by experienced project managers and lead engineers who have a deep understanding of both processes and design. This ensures comprehensive handling of engineering and technical issues raised during the construction phase, making on-site construction management more specialized and direct. Implementing seamless integration with processes and automation significantly reduces interface stages and shortens project timelines, thereby saving investment time. The overall automation solution mainly includes the following aspects:

2:Provide a full-range service covering selection, overall design, system integration, on-site commissioning, control algorithms, analytical instruments, and complete control systems for instruments, meters, and valves across the entire plant. By utilizing various automated devices and instruments, and through monitoring and regulation at each stage of the process flow, we achieve full automation in the production process

3:Provide a one-stop control system compliant with GMP, FDA, and EMEA regulations, including cleanroom air conditioning control systems (HVAC), environmental monitoring systems (EMS), utility recirculating water systems, industrial steam systems, compressed air systems, and low-voltage integrated systems. Through advanced and comprehensive control solutions, we aim to reduce energy consumption, ensure a cleanroom environment, minimize equipment failures, and lower maintenance and operational costs.

4:Implement a batch process control system that records all operational information, modification information, and login information for the entire production process. Use SIMATIC Logon to unify user permission settings and management for BATCH and PCS 7. Ensure that all operational information related to batch production is fully traceable and can be reflected in production logs and batch reports, thereby facilitating compliance with certification requirements.

5:Based on a distributed control system (DCS), implement advanced, applicable, and effective computational methods to perform alarm actions, regulation, or shutdown controls based on the results detected by the control system. This is an essential component of automatic control systems. Customizable according to specific application needs, the system offers scalable performance, excellent redundancy, and flexible configuration options. Safety functions can easily integrate PROFINET interfaces, redundant connections to I/O devices, or connect I/O devices via PROFIBUS, enabling plant-level communication.

6:Based on the GAMP5 Guide Second Edition, provide validation for computerized systems to ensure that validation schemes remain up-to-date. Conduct compliance reviews in accordance with regulatory requirements to ensure data integrity.

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