Feihe Dairy
    Publish time 2023-08-07 17:11    

In 2016, Feihe began systematically planning and advancing the digitalization and intelligent construction of its factory end. It introduced the MES system, LIMS system, and WMS system, and integrated them with the ERP. Through the digitalization of the factory end, it achieved efficient information integration and real-time interaction, enabling real-time monitoring of the entire production process. Additionally, through precise material feeding based on data, it achieved more refined quality control.

Feihe Dairy

In 2016, Feihe began systematically planning and advancing the digitalization and intelligent construction of its factory end. It introduced the MES system, LIMS system, and WMS system, and integrated them with the ERP. Through the digitalization of the factory end, it achieved efficient information integration and real-time interaction, enabling real-time monitoring of the entire production process. Additionally, through precise material feeding based on data, it achieved more refined quality control.

Customer Pain Points

  • Production Process Control, Product Tracking & Tracing, and Material Balance in Food Enterprises

  • Complexity in Managing Multiple Factories, Production Lines, and Product Categories

  • Extensive manual records in the production process result in inefficiency, error-prone operations, and poor traceability

  • Information Islands and Information Discontinuities, Leading to Low Efficiency

  • Opaque Quality Information, Hindering Quality Improvement

  • Reducing Human Intervention to Increase Efficiency and Decrease Cost

Our Solutions

  • Integration of ERP, MES, WMS, LIMS, QMS, coding systems, GEA automation systems, packaging machines, filling machines, and other equipment.

  • Establishing a quality system in accordance with standardized laboratory management regulations that aligns with laboratory business processes, achieving unified laboratory information management across the entire group, and reducing paper records in laboratories by 90%.

  • Implementing remote equipment monitoring, process control, WeChat message push notifications, work order management, electronic batch records, material management, recipe management, and line-side inventory management.

  • Providing equipment performance analysis functions (OEE, MTTR, MTBF), dashboards, and reporting capabilities.

Implementation Effect

  • The successful use of electronic batch records has resulted in a 60% reduction in traditional paper-based batch records and an increase in effective equipment operating time by 30%.

  • Human errors during the production process have been reduced by 99%.

  • Labor intensity has been decreased by 20%, and labor efficiency per capita has increased by 10%.

  • Seamless integration of ERP, WIS, LIMS, and automation control systems has been achieved, enhancing the overall level of informatization and breaking down information islands within the enterprise.

  • The quality tracking and tracing system has been improved, perfecting the food safety system.

Wellthinic Supports the In-depth Development of Feihe Factories

  • 2017--2018Feihe (Kedong) Digital Factory MES Pilot Project

  • 2018--2019Feihe (Gannan) Digital Factory MES Promotion Project

  • 2019--2020Feihe (Canada, Tailai) Digital Factory MES Promotion Pr

  • 2021--2022Feihe (Harbin, Jilin) Digital Factory MES Promotion Proje

  • 2021--2022Feihe Group-wide Digital Factory LlMS Project

  • 2022--Feihe Group's world-class manufacturing OEE project