Sika is a multinational company specializing in the production and sales of chemical materials for construction. It has branches in 101 countries and regions around the world and more than 200 production plants. Its China headquarters is located in Suzhou, focusing on providing complete building material products from the roof to the ground. The products include advanced concrete admixtures, roofing and waterproof membranes, floor materials, sealants, mortars, and grouts, etc. Since 2016, Wellthinic Technology has comprehensively optimized Sika China's production process through advanced automation technologies and digital solutions, helping to improve production efficiency and product quality.
Solution Description:
This solution is based on the PCS and BATCH system, focusing on the pain points of low efficiency and insufficient precision of traditional large-scale manual operations. Relying on the ISA 88 model and cyclic recipe design, it supports the intelligent decomposition of a single work order into multiple small work orders and issues them to multiple production lines for parallel production, promoting the automation and optimization upgrade of the process flow, and significantly improving production efficiency and consistency. It has a one-click start function built-in, simplifies the operation process, reduces manual intervention, and at the same time, the system has excellent scalability and can easily adapt to future changes in production needs. In terms of safety and environmental protection, the system strictly follows high standards to ensure stable and reliable operation and achieve the goal of zero accidents and zero pollution.
Implementation Effect:
Realizes the automation control and optimization of the process, ensuring the consistency and stability of the production process.
Optimizes the traditional mode relying on large-scale manual operations into automated small-batch production, achieving precise control and efficient operation.
Cooperates with 7*24 hours real-time online monitoring and local early warning handling to fully ensure the production environment and efficiency.
Creates an efficient, safe, and green modern production mode.
Optimizes the process and reduces losses, increasing production efficiency .
The fully automated data collection mode reduces of human errors, ensuring the stability of product quality.
Cooperative Projects and History:
2016, Retrofit Project for the PC Workshop Process Automation Control System
2018, PU Workshop Process Automation Control System
2019, PUR Workshop Process Automation Control System
2020 - 2024, Process optimization and Integration with multiple production systems
